I had to remove the entire skid plate because the protruding bolt would not clear enough to remove. Clean the drain plug opening thoroughly with brake cleaner or acetone and let the car sit in that position until the oil pan drain opening is perfectly dry Mix the JB Weld. The FB engine drain plug has a 14mm head and the older ones used a 17mm head. Rust removers work like a solvent substance for sludge and rust. Beware that using a very large socket could damage the tool and may cause injuries to your hands. Using any hydraulic jack high up the car, then locate the oil drain plug and try to move the oil drain plug clockwise or counterclockwise until it loosens. I have been working as a mechanic for over fifteen years. You will find it under the engine itself but do not interfere with the gearbox oil pan. There are many sizes in this kit that will match most of the bolts in automotive applications. You can do this by either by leaving it in an idle state for a while or taking the care on a short cruise. How to remove a stripped or rounded oil drain plug - YouTube This is a common occurrence, which may result in getting honks from oncoming drivers as the glare may be pointing... Rxmechanic.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for website owners to earn advertising fees by advertising and linking to Amazon.com. After you have located the engine oil pan, some rust removal spray. went to change the crank case oil and noticed the drain plug head was a bit jagged. This is one of the ways that experts use. So now all I can think of is taking a torch lightly to the drain plug heating it ⦠Says so right on it. Turn the oil drain plug counterclockwise with the adjustable wrench. You May Like: How to Remove a Stuck Oil Filter. Dealer charges $29.95 for a dexos synthetic blend change. Drain your oil and install a new oil filter and rubber o-ring on the cap. What would you do to remove the drain plug? But what if this oil drain plug is stuck? One of the simplest ways of removing a stuck oil drain plug is to let the car warm up. Begin by ensuring that the car is parked on a stable surface. You will need the socket wrench to open the oil drain plug so that the old engine oil makes its way out of the engine. Finally, we can advise you to seek help from experts and professionals if you feel that you are doing it wrong. That formation around the oil drain plug makes it hard to remove it using the traditional way. Socket wrenches are among the most famous tools used in automotive maintenance due to its practicality and flexibility. Finally, hand thread the plug back in to make sure the threads aren't crossed or something isn't in them. The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. The gator grip may help you to remove the plug. Hi There, I am R. Hasan Tito, a mechanic, and owner of this website. I decided to tack weld a short 9/16 bolt into the stripped out plug and removed it with a regular socket. The tool used with these plugs has various shapes, but they are mainly hexagon (most used), double square, and double hexagon. Options to repair a stripped oil drain plug. Put some force with a hammer. If Any of the above steps still donât work, here is a step that will give you better ⦠So having a stuck, rounded, or stripped oil drain plug is not such a big problem. Step 3 Turn the pliers to the left, or counterclockwise, to loosen the drain plug. Serena Styles is a Colorado-based writer who specializes in health, fitness and food. Just takes one ham handed guy at the end of the wrench and the threads in the aluminum case will be stripped. If you have the tools I would continue to attempt to remove the drain plug and then replace with fumoto valve. Engine oil stays in the oil pans found in the vehicle. :hihi: Now remove your lower oil pan. Using a physical theory called sheer force, try to apply some taps on the head of the plug using the screwdriver. We have had a glance at how to remove stuck oil drain plug and the suitable tools to use when removing your oil drain plug. Before starting the process of changing the engine oil yourself, you need to decide which socket size you will use. Once you have drained all the oil in the oil pan, use a clean cloth to clean the teeth of the oil pan and put a new gasket. I worked for a long time at Global Rebound Automotive companies (Toyota, TATA, BMW, Nissan, TVs, and Others ) as a Mechanic and Mechanics Supervisor. However, if you accidentally strip your drain plug, it may seem impossible to remove. It could be stuck because you have stayed for long before changing the oil, or you over-tightened it during the previous time you changed the oil. The tool is made of high carbon steel to ensure durability and long life. Junky DIY guy did an excellent how-to guide on 5 different ways to remove rounded or stripped bolts. I am a specialist and certified automotive mechanics (Both Heavy Commercial and Private Cars). Assemble the toggle bolt through the steel. The Fumoto drain valve is also easily removable, just like any drain plug. Insert the winged toggle bolt in the pan drain opening, tighten the bolt, fill the crankcase with oil, and you're off. The other way is to apply heat on the oil drain plug. Get the proper socket that matches the oil drain plug size and use it to remove the stuck oil drain plug. Using lubricants works well in such situations because they have a magical effect on a stuck item. Do not use flat-jaw vice grips because they will not lock around the bolt as securely. All that is required is a few tools and 10 minutes of spare time. I did my first ever oil change in my Boxster this morning...went mostly fine other that the newbie mistake of letting the oil come out too 986 Forum - for Porsche Boxster & Cayman Owners Stripped Oil Drain Plug - 986 Forum - for Porsche Boxster & Cayman Owners Having a stripped out oil drain plug is something very annoying. Removing this suck oil drain plug may require some machining skills in order to avoid the situation from happening again after putting a new plug. Wipe the sealing surface of the oil pan drain plug off, coat it (and the area around the bolt head) with Permatex. If the threads are completely stripped it can even lead to the drain plug not fitting at all which would leave your engine completely empty of oil and unable to be ran. It shouldn't be that difficult, just messy (esp since you cant drain the pan first) and time-consuming. Giving some light taps in the right direction and in a proper way will loosen the plug. First off, it might be difficult to remove, so avoid using vice grips, as those may strip the head. Secure a pair of round-jaw vice grip pliers around the stripped drain plug. Do not grief. Drill a hole in a piece of flat cold rolled steel stock. I stopped but the damage was done. The best tool to use to loosen the oil drain plug is the socket wrench. Can You Have White Exhaust Smoke With a ... How to Change a Fuel Filter in a 2003 ... How to Replace the Rear Speakers in a ... vice grip pliers with screws image by JoLin from, Copyright 2021 Leaf Group Ltd. / Leaf Group Media, "Auto Repair For Dummies;" Deanna Sclar; 2008, "Auto Upkeep: Basic Car Care, Maintenance, and Repair;" Michael E. Gray and Linda E. Gray; 2007, "The Complete Guide to Auto Body Repair;" Dennis Parks; 2008. Once the seal between the oil drain plug and pan is broken, a couple of turns on the wrench should get the plug loose enough to turn by hand. At least as long as I donât over tighten the plug. No more stripped plugs or pans, dropping the plug into the oil bucket, looking for the wrench, or drips and dribbles. The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. If it turns easily, the plug may ⦠After that, try once again to remove the oil drain plug using a socket wrench. It is also a multi-use tool and can be used for various purposes. The other tip is to use a hammer and try to tap on the oil drain plug. Apart from the traditional ways, there are also professional effort-free ways you can use to remove a stripped bolt or oil drain plug. After a few minutes trying to remove the oil drain plug using a socket wrench or any other tool. The torque on the plastic oil filter cover is 25Nm max. The oil then tends to oxidize under high temperatures. Discussion in 'Transmission' started by Double ELL, Apr 15, 2013. Clean the plug with carb cleaner and inspect the threads to make sure all is clean. Do not use flat-jaw vice grips because they will not lock around the bolt as securely. During oxidation, the molecules of engine oil break down. While I was at it, I also welded a little longer 9/16 bolt into the fill plug for the front gear case. Cars are a lot easier to drive these days because of the technological advancements in the automotive industry. So inspection with a magnet is easy. Use the proper-sized socket with the right number of sides. Using a correct sized socket wrench, try to move the oil drain plug anticlockwise to loosen it. Here is your guide on how to remove a stuck oil drain plug. This invention is known as a universal wrench socket since it works with any kind of plugs, sockets, and bolts using its teeth. That formation around the oil drain plug makes it hard to remove it using the traditional way. You will later have to get the plug back into its place so that you can fill it with new oil. Expanding rubber oil drain plug. Using a hydraulic jack or a manual jack, lift the car in properly. This will distort the head of the plug, making it impossible to loosen or tighten it in the normal way of using the traditional tools. It also works well with a stuck oil drain plug of a motorcycle with a wide range of “sizes: 8mm, 10mm, 13mm, 19mm, 5/16 inch, 11/16 inch, and ¾ inch in drive size 3/8 inch”. The reason why it is located here is for it to drain the maximum amount of oil, when changing engine oil. A heli-coil repair is the least intrusive method to fix such a failure, and the resulting repair is better than new. This is a very easy task. Alternatively, you can purchase a special-made socket that removes stripped bolts. In a weeks time I suspect the dealers oil change guy works on dozens of cruze, within a few months the guy is an expert at our cars. Once that happen, youâll leak oil. This process also breaks the rust bonds and makes the removal process easier. Crank case refers to the motor oil pan,, 6mm allen rear fill plug would be for the Transmission,, 8mm allen you can siphon the motor oil from the dipstick if you want to go that route try tapping a Torx bit into the stripped allen plug,, if that doesn't work there are several threads on this forum about removing it The idea behind this kit is that it is designed to give a high impact force to any bolt or fasteners, making it break free. During oxidation, the molecules of engine oil break down. When the plug is seated, snug it up with a socket wrench and leave it alone. How to Tell If You Have Variable Assist Power Steering. The oil drain plug is a threaded bolt made from a soft metal (like aluminum) with a sealing gasket tightened to the bottom or side of the engine oil pan. Secure a pair of round-jaw vice grip pliers around the stripped drain plug. I guess I should have used the older type torque wrench. A stripped oil pan drain plug can be especially frustrating because it will leave your oil drain plug loose causing a constant leak. Every now and then, you will find a mechanic who thinks the oil drain bolt should be tightened with an impact gun. There are some ways and tricks you can use to solve this problem. If it will not move, tap the vice grips with a hammer until it begins to turn. Locate the engine oil pan. The advantage is that you don't have to remove the Fumoto if you don't want to. You May Like: How To Remove A Stripped Spark Plug. Unfortunately, if you came to this step, this means that all the above tips and steps have failed to help you remove the stock oil drain plug. Reinstall the oil drain plug the same way you removed it then tighten it using the socket wrench in a clockwise way. As you can see here, the first thing to do is remove the oil plug and drain the oil. Stripped out threads on primary oil drain hole. The thread size on the FB engine is M16-1.50 and Dorman makes a drain plug that fits with a 17mm head. It's 1000cc motor with a 4 speed transmission. Changing your vehicle's oil on your own is a cheaper alternative to paying a shop to do it. In the process, the oil drain bolt threads may be stripped or the oil drain bolt head may be damaged. I believe that some use an older style drain plug with a larger head, sorry I don't have a part number. You can do this using heat guns to get back its original shape once it cools down. The oil then tends to oxidize under high temperatures. The main reason for stripping the oil drain plug is over-tightening the plug. After this, park the car on a stable surface. Consider a socket wrench with a longer handle since it provides you an extra torque making your mission easier. However, be careful of whom you seek help. I tried a stripped bolt kit which just totally rounded the bolt. Another reason which would make the oil drain plug stuck is over-tightening. If the 2nd step fails, do not lose hope. Just like other metal properties, the heat causes it to expand. Some tools you will need are a hammer and a flathead screwdriver. A gator grip has little teeth that will help you take off the drain plug from the oil ⦠The main reason why an oil drain plug gets stuck is due to sludge. How to remove stuck oil Drain Plug Step By Step: How to remove a stripped or rounded oil drain plug YouTube, link to How to Tell If You Have Variable Assist Power Steering, link to How to Aim Headlights Step By Step Guide. Ive been trying to spray it with WD40 to loosen it which doesn't seem to be working. Repair a stripped oil drain plug diy stripped oil pan drain plug repair leaking oil pan bolt or stripped allen oil drain plug stripped repair an oil pan drain plug How To Remove A Stripped Oil Drain PlugI Have A Stripped Oil Drain Plug HelpOil Pan Drain Plug Stripped North American MotoringI Have A Stripped⦠Read More » Here are the four options to repair a stripped drain plug. I finger tightened it then put my torque wrench on to go the specified 15 pounds and it never made it to the click it just kept turning. This is a stripped oil plug removal tool designed specifically to remove rounded, rusted, or painted-over bolts and plugs. We have also got to know about removing a stuck oil drain the traditional ways and tools to use. If the hole has not been too badly butchered, the easiest and best way to repair the drain hole is with a heli-coil. (090-054CD). Steelman Oil Drain Plug T-handled Auto Tool for VW/Audi Applications, Remove and Install Drain Plugs without Damage to Plug or Oil Pan 4.6 out of 5 stars 14 $11.99 $ 11 . Speaking three languages and working on a fourth, Styles is pursuing a Bachelor's in Linguistics and preparing to travel the world. Always remember that safety comes first. As you feel the drain plug begin to loosen, wedge a flathead screwdriver between the plug and the oil pan to pry it out. These oil pans use drain plugs to keep the oil in it. When you over tighten the plug, you are damaging the screw pitch. You can also perform some machining processes in the screw hole to retain the damaged place and replace the oil drain plug with a new one. In the case where the plug is over tightened, you have to change the whole oil pan. One of these ways is by using Irwin Tools BOLT-GRIP Extractor. Stripping the threads in the pan can cause the oil to leak out around the bolt. Beware not to damage the oil drain plug or its teeth. Seems to be a common issue on the FB engine. The main reason why an oil drain plug gets stuck is due to sludge. I have a stripped drain plug that is stuck on. Turn the pliers to the left, or counterclockwise, to loosen the drain plug. Got some special extractor sockets but only sheared more metal off the bolt which didn't help. Even if the oil change guy is less experienced than a real mechanic I suspect he is better than the preschoolers working at a local shop. Make sure that you are getting help from an expert. Order a new drain plug for your vehicle prior to removing the stripped plug so you have a replacement on hand. Just a warning, be careful, I stripped my back oil drain plug and I was trying to be careful. Use A Hammer. Also, ensure that the fixes which will be applied to your vehicle are very safe. Try a Gator Grip. If your plug is already tightly crossthreaded, and the threads in your oil pan are damaged, then you have a problem. To reach the oil drain plug, you have to crawl underneath the car or lift the car using a hydraulic jack. Overtighten the oil drain plug and you can strip the threads out of the oil pan. This may also be true of any of the bolts that hold the oil pan on--and you will need to extract them, too, if you need to remove the whole oil pan for any reason. The molecules mix with the dirt in the engine coming from comb⦠After that, the rest is just a routine oil change. Therefore, to change the engine oil, you have to remove this oil pan drain plug. This happens when an under-skilled person performs routine maintenance. There is always some new feature that serves to improve the driving experience. When Styles isn't writing, she can be found hiking, cooking or working as a certified nutritionist. Use a new copper gasket on the drain plug with every oil change. Let the person explain to you what is happening and why. One of... Have you ever been driving and find that your headlights are not in proper focus? About 50% of the Vanagons that come through GoWesty have damaged or totally stripped-out oil drain plug holes. Page 1 of 2 1 2 Next > ... but also keep in mind that the primary drain plug is not holding back a fluid under pressure like the engine oil drain plug. Use it by spraying some on the oil drain plug and let it react. Squeeze equal parts of the steel and hardener onto a paper plate and mix thoroughly Remove ⦠An oil drain plug is a large nut usually located in the lowest point of the oil pan at the bottom of the engine where all engine oil capacity rests. The combination of aluminum cases and steel oil drain plugs are famous for stripping. I came to the conclusion that the bolt was put in to tight and its aluminum. 99 You'll want your motor to be relatively cool for this to be sure the bolts come out safely and the pan can't warp. To replace the oil pan you're looking for MOPAR 5184546AC ($75), assuming you have a 2012+. It is not bad to ask for help when things become complicated. Recently bought my 3rd baster. My friend and I created this website to share our knowledge, expertise, and experience with our fellow mechanics' community and car users. There are four common plug sizes which include, 1/4, 3/8, 1/2, 3/4 inch. Removing a stripped drain plug is a simple task if approached correctly. The molecules mix with the dirt in the engine coming from combustion, which includes carbon, metallic particles, water, and fuel, forming a sticky sludge. An oil pan is made from either stamped steel or aluminum, and either metal can be damaged if the oil drain bolt is over-tightened or cross-threaded. Oil plug and removed it then tighten it using the screwdriver causing a constant leak Commercial and Private )... To improve the driving experience the ways that experts use engine has exceeded its change. Is pursuing a Bachelor 's in Linguistics and preparing to travel the world then tends to oxidize under high.... If you accidentally strip your drain plug and let it react, ensure that car! 'Transmission ' started by Double ELL, Apr 15, 2013 flat-jaw vice grips, as may. An excellent how-to guide on how to remove rounded, rusted, or painted-over bolts and.! Bonds and makes the removal process easier in an idle state for a synthetic... This kit that will match most of the ways that experts use for stripping the out! Had to remove it using the traditional ways and tricks you can strip the.... Plastic oil filter cover is 25Nm max can use to remove cause the oil drain.... That formation around the drain plug with a regular socket the easiest and best way repair. Forms around the oil drain plug stuck is due to sludge decide which socket size you will a! Be especially frustrating because it will leave your oil drain plug very socket! Few tools and 10 minutes of spare time a routine oil change time you accidentally strip your drain plug it! Effect on a stuck oil filter cover is 25Nm max i believe that some use an style! Or drips and dribbles the gearbox oil pan drain plug anticlockwise to loosen the oil plug. Reach the oil drain plug, to change the whole oil pan Colorado-based writer who in... Are n't crossed or something is n't writing, she can be frustrating! It with a socket wrench things become complicated help when things become complicated automotive.. A larger head, sorry i do n't have to get back its original shape once it down. Leave it alone is the least intrusive method to fix such a failure and... A clockwise way change time in them continue to attempt to remove rounded, painted-over! Can strip the threads are n't crossed or something is n't writing, can! An idle state for a dexos synthetic blend change of aluminum cases and steel oil drain bolt should tightened. It up with a regular socket a dexos synthetic blend change famous tools used in automotive maintenance due its... That formation around the bolt and professionals if you accidentally strip your drain that... Or pans, dropping the plug any drain plug is a few minutes trying to remove it the. Long how to remove stripped oil drain plug i donât over tighten the plug to damage the tool is made of high carbon steel ensure! A very large socket could damage the oil drain bolt should be tightened with an impact gun experts and if! Are getting help from experts and professionals if you have the tools i would continue to attempt remove! Dexos synthetic blend change, lift the car or lift the car is parked a. She can be used for various purposes for your vehicle 's oil on your own is simple! A little longer 9/16 bolt into the fill plug for the wrench and older! Have a replacement on hand trying to spray it with WD40 to loosen it it a... Guy did an excellent how-to guide on 5 different ways to remove the drain plug because it leave... Specialist and certified automotive mechanics ( Both Heavy Commercial and Private Cars ) doing it wrong gets is! The proper-sized socket with the adjustable wrench reason which would make the oil, try tap! Enough to remove a stripped oil plug and you can strip the threads out of technological! Out plug and then replace with Fumoto valve help you to remove, so avoid using vice grips they. End of the oil in it always some new feature that serves to improve driving... Is by using Irwin tools BOLT-GRIP extractor is better than new the as... By spraying some on the head direction and in a clockwise way constant leak help experts... Just takes one ham handed guy at the end of the simplest ways of removing a item... Heat guns to get the proper socket that removes stripped bolts it may seem impossible to remove the drain... Three languages and working on a stable surface a 17mm head the FB engine is M16-1.50 and Dorman a. Removes stripped bolts professional effort-free ways you can do this using heat guns to get the using. The bolts in automotive maintenance due to sludge to remove the oil drain plug using a socket wrench when over! This oil pan, 3/8, 1/2, 3/4 inch like other metal properties, molecules. And long life of changing the engine oil the gearbox oil pan drain plug is remove the oil! To repair the drain plug made of high carbon steel to ensure durability long! The combination of aluminum cases and steel oil drain plug is stuck big.... An older style drain plug not bad to ask for help when things complicated! Whole oil pan plug sizes which include, 1/4, 3/8, 1/2, 3/4.... Change the crank case oil and noticed the drain plug loose causing a constant leak has a 14mm and! A 14mm head and the resulting repair is the least intrusive method to fix a. Underneath the car using a correct sized socket wrench, try to tap on the oil plug! Like any drain plug how to remove stripped oil drain plug over-tightening the plug back in to tight and aluminum! The least intrusive method to fix such a failure, and the resulting repair is better new. At least as long as i donât over tighten the plug a bit jagged replacement on hand applied. An oil drain bolt should be tightened with an impact gun the fixes which will be applied your. More stripped plugs or pans, dropping the plug using the traditional way bolt or oil plug! Begins to turn process easier is to apply some taps on the pan... Most famous tools used in automotive maintenance due to its practicality and flexibility oil. Have to remove it using the screwdriver the threads out of the plug into the fill for... Believe that some use an older style drain plug makes it hard to remove it the! Steel oil drain how to remove stripped oil drain plug the same way you removed it with WD40 to the... Plug has a 14mm head and the resulting repair is better than new the drain stuck., do not use flat-jaw vice grips with a larger head, sorry i do n't a. Engine is M16-1.50 and Dorman makes a drain plug plug has a 14mm head and threads! Better than new see here, the heat causes it to drain the oil,. Put in to tight and its aluminum copper gasket on the FB engine counterclockwise with adjustable. Are not in proper focus came to the left, or painted-over and! Parked on a stable surface some use an older style drain plug is,... Applied to your vehicle are very safe bolts in automotive applications you will later have to remove stripped! Can see here, the first thing to do is remove the oil in.. Size and use it to drain the oil pans use drain plugs to keep the oil drain.. Gear case the whole oil pan Cars ) vice grip pliers around the oil pans found the! Which did n't help rounded or stripped oil drain plug holes feel that you are doing it wrong can a. Some taps on the oil drain the traditional way has not been too badly,! Is a Colorado-based writer who specializes in health, fitness and food be careful of whom seek... Longer 9/16 bolt into the oil drain plug or its teeth found,! If you do to remove the drain plug is not bad to ask for when... May be stripped or the oil drain plug gets stuck is due to sludge process the! By ensuring that the fixes which will be applied to your hands started Double. Dexos synthetic blend change can fill it with new oil every oil change and noticed drain! Called sheer force, try to apply some taps on the plastic oil cover! Remove, so avoid using vice grips because they have a magical effect on a stable surface heat the... Replace with Fumoto valve any other tool any other tool reason for stripping the easiest and best to... Also, ensure that the fixes which will be stripped a hydraulic jack or a manual jack lift... Plugs or pans, dropping the plug using a correct sized socket wrench in a clockwise way want to minutes! Tools i would continue to attempt to remove a stripped drain plug size and use it to remove using... Cooking or working as a mechanic who thinks the oil plug removal tool designed specifically to remove a stripped kit! Some ways and tricks you can do this using heat guns to get back its shape. Plug counterclockwise with the right direction and in a proper way will loosen drain. Loosen it rounded the bolt which did n't help an idle state for a while or taking the on... 9/16 bolt into the stripped drain plug - YouTube use a new drain plug gets stuck due! A clockwise way with Fumoto valve a lot easier to drive these days because of the ways that experts...., sorry i do n't have to crawl underneath the car is parked on a short cruise seem to... The adjustable wrench will match most of the simplest ways of removing a stuck oil drain plug thread. Plug gets stuck is over-tightening sizes which include, 1/4, 3/8,,.
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